China High Quality One Time Dishes Production Line – Food container production line – MACHINERY

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China High Quality One Time Dishes Production Line – Food container production line – MACHINERY Detail:

Main parameters

Item

Unit

Parameter

Remark

Model

FS-FPP75-90

Applicable materials

GPPS granule

Thickness of product

mm

1-4

Width of sheet

mm

540–1100

Foaming rate

12-20

Bulk weight of product

Kg/m³

50-83

Thermal conductivity of product

W/m.k

0.021-0.038

Output

kg/h

70-90

Rated power

Kw

140

Power supply

three phase 380v/50Hz

External dimension

mm

24000×6000×2800

Complete machine weight

Ton

About10

Ⅰ 75/90 PS foam sheet extrusion line includes the following components

1. Automatic feeding system

1. Feeding style
Spiral feeding
2. Main parameters

Hopper capacity of the mixer (kg)

300

75-90 Food container production line

Motor Power of the mixer(kw)

3

Feeding capacity of the feeder (kg/h)

200

Motor power of the feeder (kw)

1.5

2 The first stage extruder
1. Screw and barrel material
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motors with frequency converters
⑶ Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
⑷ Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
⑸ Technical parameters

Driving motor power(kw)

37

75-90 Food container production line
Diameter of screw bolt (mm)

Φ70

L/D ratio of screw bolt

32:1

Max rev of screw (rpm)

60

Number of heating zones

7

Heating power (kw)

28

4 Non-stop machine hydraulic automatic replace filter system
Non-stop hydraulic quickly net changing device
Main parameters

Oil pump motor power (kw)

4

75-90 Food container production line 75-90 Food container production line
Oil pump max pressure (Mpa)

20

Filter net quantity(piece)

4

Heating power (kw)

5 The second stage extruder
1. Screw and barrel material
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motor with frequency converters
⑶ Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
⑷ Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
⑸ Cooling and temperature-reduction style
Circulating water cooling,automatic bypass system.
⑹ Technical parameters

Driving motor power (kw)

45

75-90 Food container production line
Diameter of screw bolt (mm)

Φ90

L/D ratio of screw bolt

34:1

Max rev of screw (rpm)

30

Number of heating zones

8

Heating power(kw)

40

6 Extruder head and mold
1. Structure
Round of the extruder head,mold mouth can adjust,head with a pressure gauge and pressure output alarm device. The head heater with water cooling .
2. Material
:Ra0.025μm:
High quality tool steel,heat-treated,flow channel surface roughness: Ra0.025μm
⑶ Main technical data

Diameter of mold orifice according to the order contract 75-90 Food container production line
Quantity of temperature control zones

2

Accuracy of temperature control(℃)

±1

Heating power(kw)

5

7 Shaping cooling and cutting system
1. Shaping style:shaping barrel
2. Cooling style:shaping barrel cools with water and external wind-ring
⑶Structure:shaping barrel, cutting knife and rack components
⑷Main technical parameters

Shaping barrel size(mm) According to the order contract 75-90 Food container production line
Blower power (kw) Three phrase 0.55

8 Pulling system
1. Pulling style:four-roller parallel pull
2. Driving motor form:AC-motor, frequency conversion velocity modulation, speed reducer changes speed
⑶ Main parameters

Pulling roller quantity(piece)

4

75-90 Food container production line
Pulling roller size (mm)

Φ260×1300

Motor power(kw)

1.5

9 Electrostatic elimination system

Adopt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger. 75-90 Food container production line

10 Winding system
1. Form
Double-arm air shaft type
2. Main technical parameters

Coiling weight(kg) Maximum40 75-90 Food container production line
Coiling diameter(mm) Max 1100
Length control Meter counter control, adjust length
Driving motor Torque motor 8n.m×4sets

11 Electric control system

extruder heating control cabinet

One set

75-90 Food container production line (16) 75-90 Food container production line (1)
The second stage extruder heating control cabinet One set
winding control cabinet One set

Ⅲ Production flow chart

75-90 Food container production line (1)

Ⅳ Details of foam sheet extrusion line

A. Automatic feeding system
1. Feeding style
Spiral feeding
2. Main parameters

Hopper capacity of the mixer (kg)

300

Motor Power of the mixer(kw)

3

Feeding capacity of the feeder (kg/h)

200

Motor power of the feeder (kw)

1.5

B. The first stage extruder
1.Screw and barrel materials
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motors with frequency converters
3. Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature
5. Technical parameters

Driving motor power(kw)

37

Diameter of screw bolt(mm)

Φ70

L/D ratio of screw bolt

32:1

Max rev of screw(rpm)

50

Number of heating zones

7

Heating power (kw)

28

C. Blowing agent injecting system
1. Sort of pump
Plunger type high precision and high pressure measuring pump, to match one-way valve to control, the injection volume is controlled by plunger lift
2. Main technical parameters

Sort of blowing agent

butane or LPG

Metering pump flow

40(L/H)

Injection high pressure

30(Mpa)

Pressure gauge

0-40(Mpa)

Motor power

3(kw)

D. Non-stop machine hydraulic automatic replace filter system

Hydraulic quickly net changing device
Main parameters

Oil pump motor power

4(kw)

Oil pump max pressure

20(Mpa)

Filter net quantity

4(piece)

Heating power

8(kw)

E. The second stage extruder
1. Screw and barrel material
38CrMoAlA nitrogen treatment
2. Main motor style
AC-motor with frequency converters
3. Speed reducer
Extruder dedicated reducer,hard tooth surface,high torque,and low noise
4. Heater
Aluminum casted heater, solid-state relay contactless output, intelligent temperature controller control temperature ,Cooling water device in heater .
5. Cooling and temperature-reduction style
Circulating water cooling ,automatic bypass system.
6. Technical parameters

Driving motor power(kw)

45

Diameter of screw bolt(mm)

Φ120

L/D ratio of screw bolt

34:1

Max rev of screw(rpm)

50

Number of heating zones

8

Heating power(kw)

40

F.Extruder head and mold
1. Structure
Round of the extruder head,mold mouth can adjust,head with a pressure gauge and pressure output alarm device. The head heater with water cooling .
2. Material Ra0.025μm:
High quality tool steel,heat-treated,flow channel surface roughness: Ra0.025μm
3. Main technical data

Diameter of mold orifice

According to the order contract

Quantity of temperature control zones

1

Accuracy of temperature control

±1(℃)

Heating power

5(kw)

G. Shaping cooling and cutting system
1. Shaping style:shaping barrel
2. Cooling style:shaping barrel cools with water and external wind-ring
3.Structure:shaping barrel, cutting knife and rack components
4. Main technical parameters

Shaping barrel size(mm)

According to the order contract

Blower power(kw)

Three phrase0.55

H. Pulling system
1.Pulling style:four-roller parallel pull, compress with air drive
2.Driving motor form:AC-motor, frequency conversion velocity modulation, speed reducer changes speed
3. Main parameters

Pulling roller quantity(piece)

4

Pulling roller size (mm)

Φ260×1300

Motor power (kw)

1.5

I. Electrostatic elimination system
Adopt to tod type ion rod electrostatic elimination system, working volt is 7KV above, can produce high effective and powerful ion wind, effectively eliminate electrostatic danger.
J. Winding system
1.Form
Double-arm air shaft type
2. Main technical parameters

Coiling weight(kg) Maximum40
Coiling diameter (mm) Max 1100
Length control Meter counter control, adjust length
Driving motor Torque motor 8n.m×2 sets

K. Electric control system
Heating control cabinet of the first stage extruder:one set
Heating control cabinet of the second stage extruder:one set
Winding control cabinet:one set


Product detail pictures:

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures

China High Quality One Time Dishes Production Line –  Food container production line – MACHINERY detail pictures


Related Product Guide:

Adhering into the principle of "quality, provider, performance and growth", we now have gained trusts and praises from domestic and intercontinental consumer for China High Quality One Time Dishes Production Line – Food container production line – MACHINERY , The product will supply to all over the world, such as: Swansea, Curacao, Bulgaria, Our company's main products are widely used all over the world; 80% of our products exported to the United States, Japan, Europe and other markets. All stuff sincerely welcome guests come to visit our factory.
  • We are a small company that has just started, but we get the company leader's attention and gave us a lot of help. Hope we can make progress together!
    5 Stars By Agnes from Provence - 2018.09.29 17:23
    The after-sale warranty service is timely and thoughtful, encounter problems can be resolved very quickly, we feel reliable and secure.
    5 Stars By Mag from Istanbul - 2018.06.30 17:29
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